Custom Mailer Boxes
Specification
Dimensions All dimensions and sizes
Printing CMYK, Pantone matching system (PMS)
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 - 500,000
Coating / Lamination Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Debossing, PVC Sheet
Proof Flat View, 3D Mock-up
Turn Around Time 10-12 business days, 6-8 Rush
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Why Custom Printed Boxes are Preferable

There are many reasons to consider custom printed boxes, but the major one is that stock boxes come in standard sizes that may not be suitable for every product.

At Polo Packaging, you can customize your box in any size, material, and shape according to your product to ensure it fits inside the box.

We also use sustainable and recyclable materials for product packaging for eco-friendly brands.

Make it Love at First Sight with Custom Printed Mailer Boxes 

Custom mailer boxes with a distinctive presentation hold the heart. They make a strong impression on your product, making it catchier and more captivating. Whether you’re running an e-commerce brand, selling services, or something else, presentation plays a crucial role in impressing your potential customers. Therefore, custom printed mailer boxes are important to excite your customers upon receiving the package. This packaging style is perfectly suited to the e-commerce industry or for promotional products because it offers an ultimate unboxing experience. 

Explore the Material Stock Options for Custom Mailer Boxes

Custom design mailer boxes are designed professionally for your product to excite the customers about the product upon receiving it. Our team empowers you with creative and innovative packaging solutions that your customers value. Whether you’re running an e-commerce store, retail business of subscription services, we have got you covered. Out vast range of top-notch quality material is highly durable, stylish and fully functional. It can perfectly align to business demand. 

Kraft Material

Do you need recyclable, sustainable packaging for a sophisticated brand impact on eco-conscious customers? Kraft box material is the best choice. This 100% recycled material, with its rustic touch and classy outlook, will make an impression on customers’ minds for a longer time. 

Corrugated Cardboard

Corrugated cardboard is perfect for adding protection. It is lightweight, cost-effective, sturdy packaging material with enhanced protection. It is manufactured with F-Flute corrugated boards and gives maximum protection to fragile products. 

Custom-designed mailer boxes need to be sturdy along with a striking outlook. Therefore, we never compromised the quality standards and designed fully featured boxes for a luxurious appearance. All of our materials are available in different thickness varieties (9pt -24pt) to enhance the safety measures for the product. No impact of humidity, moisture, dust and mishandling. Last but not least, custom colored mailer boxes with vibrant printings can grasp the attention immediately. 

Finishing Options for Premium Outlook

Polo Packaging offers a huge range in decorating your packaging for a luxurious appearance with fine finishes options. 

We are focused but not limited to:

  • Aqueous Coating: Make your mailer boxes water-resistant with aqueous coating and get a never-fading gloss.
  • Raised UV Coating: This coating provides enhanced protection from ultraviolet light and protects your product from smudges, water, scratchers, and other types of damage. 
  • Spot UV: Highlight different mailer box areas for a strong visual impact. 
  • Soft Touch: This will give the box a velvety feel and keep its surface clean, even from fingerprints. Moreover, it will give the box a silky texture and make it aesthetically appealing. 
  • Window Patching: Make product securely visible with highly functional features. 
  • Foil Stamping: To make your custom colored mailer boxes catchier, add a metallic charm. Foil stamping is available in silver, gold, and other classic colors. 
  • Embossing: Raised texture image on the stock gives a dynamic impact. 
  • Debossing: Press deep with dies to get this impression on the paper

Mailer Packaging with Special Inserts

Custom mailer boxes with inserts can offer a classy outlook with enhanced protection to the product wrapped inside. Die cut inserts, also known as the dividers or sliders they offer:

  • Higher-level of product protection during transit
  • To keep the product in its place
  • Safety from shock and vibrations 
  • Ensure an organized product presentation

Moreover, for luxury items, we can also add velvet foam inserts to enhance product beauty, and molded inserts are utilized for close-fit odd-shape products.

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Frequently Asked Questions (FAQs)
What Materials are Used to Manufacture Custom Design Mailer Boxes?

Usually, custom mailer boxes are manufactured with corrugated cardboard and Kraft paperboard, depending on the type of product. 

What is the Cost of Custom Mailer Boxes?

Cost may vary according to the material, size, style, customization and quality of the mailer boxes. 

Can I Place Order for Bulk Mailing Boxes?

Yes, bulk orders are cost-effective because we offer custom printed mailer boxes wholesale at special discounted prices. 

What Maximum Weight Can be Shipped in Custom Mailer Boxes with Logo?

Maximum weight depends upon the size and the durability of the custom mailing boxes. 

Where Can I Place Order for Custom Mailer Boxes Wholesale?

You can place your order at Polo Packaging and different other packaging suppliers. Working with polo packaging is can enhance your experience and give you customers a pleasant unboxing experience.  

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